TRAINING

Training Sessions

Read the safety policy manual here!

The University of Michigan is committed to providing equal opportunity for participation in all programs, services and activities.  Requests for accommodations by persons with disabilities may be made by contacting the Wilson Student Team Project Center management at wilsoncenter@umich.edu

COVID-19 Operations Overview

This slideshow provides an overview of Wilson Center operations during COVID-19

Click here to view the slideshow

 

Basic Workshop Safety Training I – Required for all Wilson Center users

    • This course introduces basic safety principles broadly applicable in a variety of laboratory, workshop, and job site environments 

      • Safety Policy and Honor Code
      • Proper tool usage
      • Personal protective equipment and dress code
      • Housekeeping standards
      • Hazardous material storage and disposal
      • Fire, severe weather, and accident response
    • This course includes the following modules
      • Upload COVID-19 training completion certificate
      • Basic Workshop Safety Training I slideshow
      • Basic Workshop Safety Training I quiz
    • Launch Online Basic Workshop Safety Training in Canvas by clicking here

      Basic Workshop Safety Training II – Required for all Wilson Center users

      •  Prerequisite: Basic I
      • This course introduces metalworking skills and tools required to complete a practicum project and to safely use the Wilson Student Team Project Center independently.  The course includes a series of short video lessons and associated quizzes to guide completion of a manufacturing plan for the practicum project, followed by a 2-hour in-person session to manufacture and assemble the project in the Wilson Center.  Completion of the course results in access to the Wilson Center.
      • This course includes the following modules
        • Project packet download
        • Principles of safety, project introduction, calipers – video and quiz
        • Sheet metal shear, punch, brake, filing & deburring – video and quiz
        • Horizontal bandsaw, drilling, tapping – video and quiz
        • Abrasive tools, paint booth, HAZMAT, first aid, fire safety – video and quiz
        • Manufacturing plan submission
        • Schedule in-person work session
        • Submit completed project
      • Launch Online Basic Workshop Safety Training in Canvas by clicking here
      • The link to schedule the in-person Basic II work session to manufacture and assemble the project in the Wilson Center is provided in the Canvas training when the previous modules are completed.  

      Basic Mill (Canvas)

      • Prerequisites: Basic I, Basic II, and graded Basic II project
      • Launch Online Basic Mill Training in Canvas by clicking here
      • Machine layout and components
        • Machine coordinates (X-Y-Z)
        • Position dials (analog and digital)
        • Collets, chucks, etc
        • Tool installation
        • Vise alignment
        • Part installation and edge/center finding
          • Fixturing pieces larger than the vise can hold
          • rotary chuck
        • Tools
          • Edge/center finders
          • Center cut bits
          • Edge cutting bits
          • 2 vs. 4 flute
          • Boring heads
          • Reamers
          • Drill bits
          • Taps
        • Effects of tool and part vibration
      • Machine operation
        • Spindle speeds
        • Tool offsets (varies for different size tools)
        • Machine start/stop
        • Oiling system
        • Autofeed settings (z-axis only), start/stop
        • Head alignment
        • Machine cleaning/maintenance
      • Machining operations
        • Facing (facing mill, regular mill
        • Pocketing
        • Drilling/tapping
          • Center drilling
          • Step drilling
          • Tapping
        • Boring head
      • Part inspection and tolerance verification
        • Micrometer calibration and usage
        • Burr removal
        • Part jigs
      • Alternate: WCC MTT102

      Basic Lathe (max quantity: 4) 

      • Prerequisites: Basic I, Basic II, and graded Basic II project
      • Signup Here
      • Machine layout and components
        • Machine coordinates
        • Position dials (analog and digital)
        • Tool posts and mounts
        • Tool alignment and installation
        • Chucks and chuck operation
        • Part alignment and installation
        • Effects of tool and part vibration
      • Machine operation
        • Feeds and speeds
        • Tool offsets
        • Machine start/stop
        • Coolant start/stop
        • Autofeed settings, start/stop
        • Coolant reservoir maintenance
        • Machine cleaning/maintenance
      • Machining operations
        • Facing
        • Turning
          • Right hand tool
          • Neutral tool
        • Drilling/tapping
          • Center drilling
          • Step drilling
          • Tapping using tail stock
        • Defilleting
        • Parting
      • Part inspection and tolerance verification
        • Micrometer calibration and usage
        • Burr removal
        • Part jigs
      • Alternate: WCC MTT102

      Welding (max quantity: 4) 

      • Prerequisites: Basic I, Basic II, and graded Basic II project
      • Signup Here
      • Explanation of Welding Processes
        • Gas
        • Arc
        • GTAW
        • GMAW
        • SMAW
      • PPE
        • Helmet
        • Gloves
        • Jacket
        • Pants
      • Equipment
        • Ventilation
          • Welding Curtains
        • TIG Set up
          • Current Polarities
          • Torch
          • Tungsten choice
          • Settings
        • TIG Bead Procedure/Demo
          • Torch Angle
          • Weld Pool
          • Filler Rod
        • Argon Gas Installation
      • Alternate: WCC WAF105

      ShopBot CNC Router (max quantity: 4)

      • Prerequisites: Basic I, Basic II, and graded Basic II project
      • Signup Here
      • Intro to v-carve
        • Setting up material
        • Vector editing
        • Tool path setup
        • Prepping a file for the machine.
      • Shopbot CNC router
        • Setting XYZ
        • Installing appropriate tooling
        • Running a job
        • Dust collection
        • Work holding
        • Demo

      CNC Mill (max quantity: 3)

      • Prerequisites: Basic Mill, Operator Status on Mill
      • Signup Here
      • Turning on machine/ProtoTrak Controller
      • Safety
        • Handheld button / Machine on/off
        • Handle Storage
        • Tool storage
        • Cleanliness
        • Machine manual storage
        • Z-Axis movement
      • Mechanical Basics
        • Knobs/speed adjustment
        • Manual machinining on CNC
        • Tool installation
        • Part mounting in vise
        • Cutting oil
      • ProtoTrak Controller
        • Incremental vs. Absolute positions
        • Home Page
          • DRO (Digital Readout)
          • Power feed
          • Zeroing parts
        • Setup
          • Tool Setup – types/sizes/offsets
        • Program – write program
          • Rapid Plane
          • Cutter Compensation
          • Pocketing
          • Milling
          • Boring
          • Tool Change
          • Repeats
            • Finish Pass
          • Feeds, Speeds, and Depth of Cut
        • Viewing Tool Path
          • Zoom
        • Edit – edit program
        • Run
          • Feed up/down
          • Button control
          • Spindle Speed vs. Feed Rate
          • Finishing pass with cutter compensation
        • Prog In/Out – Storing programs
      • Cleaning

      CNC Lathe (max quantity: 3)

      • Prerequisites: Basic Lathe, Operator Status on Lathe
      • Signup Here
      • Turning on machine/Haas Controller
      • Safety
        • E-stops/Electronic handwheels
        • Tool storage
        • Guards (safety/coolant)
        • Cleanliness
        • Oil/coolant levels
        • Slip/Trip hazards
        • Machine manual storage
      • Mechanical Basics
        • Knobs/Speed adjustment/Threading
        • Servo controlled motion – Handwheels vs. Rapid rockers
        • Tool Mounting
        • Part mounting in chuck (3/4/6 Jaw chucks)
          • Flipping jaws
        • Tailstock – adapters, chucks, etc.
      • Haas Controller
        • Incremental vs. Absolute positions
        • Fine vs. Coarse adjustment
        • Home Page
          • DRO (Digital Readout)
            • Power feed
            • Zeroing parts
          • Setup
            • Tool Setup – types
            • Set Home – location, turning vs. boring
          • Visual Programing System
            • Define geometry
            • Cycle selection and setup
          • Run
            • Write to MDI
            • Write to USB
            • Coolant
          • Prog In/Out – Storing programs
          • Program (Threading)
      • Cleaning

      Wet Lab 

      • Prerequisites: 
      • Subset of OSEH laboratory safety training
      • Chemical hygiene plan (CHP)
      • Hazardous chemical identification
      • Material Safety Data Sheet (MSDS)
        • Effects of chemical exposure
        • Controls to protect from exposure hazards
      • Standard operating procedure (SOP)
        • Safe handling and use of compressed gas cylinders
        • Safe chemical storage
      • Emergency preparedness
      • Waste disposal and HazMat
      • Fume hood use
      • Personal protective equipment (PPE)
        • Safety glasses, chemical splash goggles, face shield
        • Glove types and removal
        • Dress code
      • Signup Here for the required Wilson Center Wet Lab Orientation

      Respirator

      • Wilson Center manager Nick Julius provides training to individuals and small groups on a drop in basis
      • Covers
        • Selection
        • Inspection
        • Use
        • Care
      • Respirator provided with training